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Web Seminar Archive CSM Xplained Web Seminare

CSM Xplained Archive

Here you will find all past issues of CSM Xplained to watch and accompanying documents to download.

Measurement Technology The Vector CSM E-Mobility Measurement System Current and Voltage Power and Efficiency Temperature Durability Data Logging NVH

Measurement Technology

Measuring in high-voltage environments

The use of measurement technology in the high-voltage environment brings with it a number of new regulations and requirements that must be observed. First and foremost is the safety of the operator, which places new demands on the measurement technology.

  • What is changing when using measurement technology in the HV environment?
  • Can I use conventional measurement technology for measurements in the HV environment?
  • Which regulations and standards must be complied with?
  • What features must the measurement technology used have?

Download

Here you can find the presentation for download as PDF.

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HV Isolation Testing Station

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Product HV DTemp

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Digital temperature measurement with up to 512 measurement points
Patent pending

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HV Breakout Modules 1.2

HV Breakout Modules 1.2, 1.2C

Single-phase measurement of internal conductor current and voltage

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HV Breakout Modules 1.1

HV Breakout Module 1.1

Single-phase measurement of internal conductor current and voltage

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Maintenance of HV measurement technology – calibration and insulation testing

An essential aspect in long-term utilization of measurement technology is the regular calibration of the measurement amplifiers. In the case of high-voltage safe measurement technology, not only should the modules be part of a preventative maintenance and calibration schedule like other equipment, the high-voltage insulation test, which is urgently required according to EN 61010, must also carried out on a regular basis.

In this webinar, we will show you our solutions for calibration and HV insulation testing and deal with the following topics:

  • How do you prevent measurement bottlenecks when calibration of your measurement amplifiers is due?
  • How can you save valuable resources such as time, money and maintain confidence?
  • What additional benefits do you enjoy by having your measurement technology tested at your site?

Download

Here you can find the presentation for download as PDF.

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HV Isolation Testing Station

HV Isolation Testing Station

Operational safety test of high-voltage measurement modules

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Configure measurement chains quickly and reliably - Avoid expensive and time-consuming errors

Increasing demands of developers on measurement tasks mean that the number of measurement channels is constantly growing and test setups are becoming more and more complex. Measurement chains with significantly more than 50 channels are no longer uncommon - and the error-free input of signal names and scaling factors can quickly become a challenge. For perfect measurement results, however, all designations must be correct. Typing errors and transposed numbers, made for example under time pressure, can render entire measurements unusable.

In this episode of CSM Xplained, we show how you can integrate existing data in just a few steps when configuring measurement chains and thus avoid costly errors.

This includes:

  • Using standard names from signal databases
  • TEDS as electrical data sheets
  • Transferring calibration data from sensor databases
  • Possibilities to split tasks and automate processes

Download

Here you can find the presentation for download as PDF.


The Vector CSM E-Mobility Measurement System

Benchmarking in E-Mobility - Measurement Applications, Efficient Solutions

Benchmarking plays a major role in vehicle development. Vehicle manufacturers want to understand how competitors solve problems - service providers want to offer comprehensive and objective data sets that enable precisely these comparisons. To obtain this data and the resulting insights, robust and flexible measurement systems are required that can be used, for example, to implement a large number of measurement points for a wide range of measured variables in production vehicles in confined spaces.

In this web seminar, we will show you in a compact 25 minutes:

  • What challenges benchmarking typically pose for measurement system.
  • Which characteristics suitable measurement technology for low-voltage and high-voltage conditions should have for benchmarking.
  • How CSM implements a wide variety of applications in practice.

Download

Here you can find the presentation for download as PDF.

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Safe temperature measurement with K-type thermocouples

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Shunt-based current measurements under harsh environmental conditions

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HV Breakout Modules 1.2

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

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HV Breakout Modules 1.1

HV Breakout Module 1.1

Single-phase measurement of internal conductor current and voltage

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Efficient use of time and budget with modular measurement data acquisition

Global competition, time pressure due to shortened development cycles and rising costs in the areas of materials, energy and staff - these are the challenges currently facing the automotive industry. To overcome them, a flexible and cost-efficient measurement system is needed that provides vehicle manufacturers, suppliers and engineering service providers with a tool for vehicle development of electric and hybrid vehicles of all kinds.

In this web seminar you will learn:

  • At which points in the measurement data processing are unnecessary time wasted and additional costs incurred.
  • How to maximize the efficiency and availability of your measurement equipment.
  • How to make even better economic use of test carriers.

Download

Here you can find the presentation for download as PDF.

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

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Measure accurately, analyse efficiently and manage professionally measurement results (of the electric powertrain)

vMDM (Vector Measurement Data Management) is the cloud solution for efficiently managing large amounts of data from development, test benches and drive tests.

A comprehensive function library, precise algorithms for calculating characteristic variables, and modern cloud technologies enable fast and meaningful analysis of the variables in electrical components, drives, and vehicle electrical systems that are precisely and time-synchronously recorded using CSM measurement technology.

More information on www.vector.com

Download

Here you can find the presentation for download as PDF.

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

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Testing of fuel cell drives on test benches and in road testing

Fuel cell drives require an extensive amount of testing and measurement during the development phase. This is because the combination of electrochemical components and power electronics places special requirements on the measurement technology.

In this webinar, we will take a close look at measurements on fuel cells and address the following questions:

  • What tests are required on fuel cell drives?
  • And what requirements result for the measurement technology?
  • How can synchronous measurement data acquisition of chemical, physical and high-voltage electrical parameters be achieved on the test bench and in road tests?

Download

Here you can find the presentation for download as PDF.

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HV Breakout Modules

HV Breakout Modules

Measurement of internal conductor current, shield current and voltage as well as power analysis directly in HV cables

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

Read more »

Product HV TH

HV TH Measurement Modules

Safe temperature measurement with K-type thermocouples

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Product picture CSM CAN AD MiniModules

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The Vector CSM E-Mobility Measurement System

For the comprehensive analysis and testing of electric vehicles, physical parameters from numerous sources (HV and low-voltage environment) must be acquired and analyzed. A precise evaluation of the data is only possible through the synchronous acquisition of the data. In addition, the design of such a measurement system should be conceivably simple and precisely tailored to the measurement task.

  • How can various physical parameters (such as acceleration, strain, flow, humidity, and many more) measured with fast or slow signals and HV-safe or conventional?
  • How can measurement data from additional sources, such as vehicle buses and ECUs, be integrated?
  • How can the synchronicity of the measurements be ensured?
  • What does an ideal measurement system for measurements on the test bench and in road tests look like?

Download

Here you can find the presentation for download as PDF.

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Single-phase measurement of shield current, inner conductor current, voltage and power

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HV Breakout Module 3.1

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Three-phase measurement of internal conductor current, voltage and instantaneous power

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HV Breakout Modules 3.3, 3.3C

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HV Breakout Modules 1.1

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Single-phase measurement of internal conductor current and voltage

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HV Breakout Module 3.1 OBC

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Vector Smart Logger - The Intelligent Logging Solution for E-Mobility and ADAS Developments

When developing vehicle systems, engineers from development and validation often work on the same test vehicle. However, their working methods differ fundamentally. In development, the focus is on ad-hoc investigations with an interactive character. In validation on the other hand, preconfigured measurement jobs are recorded autonomously over several test drives. Up to now, different tools have been used: a computer-based measurement system and a specialized fleet logger. In practice, this always means set-up time - i.e. reconnecting when changing the mode of operation - and also doubled maintenance effort for the configurations.

Vector Smart Logger overcome these hurdles and offer a system that can be operated both interactively and autonomously. This significantly reduces setup time and configuration effort.

Beyond that, you benefit from a significantly higher range of functions compared to classic fleet loggers. Signals from vehicle ECUs and buses, radar, LIDAR, cameras, analog measurement technology as well as online calculations, e.g. of the eMobilityAnalyzer, can be recorded synchronously. Complex system interactions can be investigated holistically.

More information at www.vector.com

Find more videos about the Smart Logger in the Vector Youtube channel

Download

Here you can find the presentation for download as PDF.

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

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Current and Voltage

Current and voltage measurement in confined spaces

In electric vehicles, high currents and voltages often have to be measured in extremely confined spaces and on short high-voltage power cables. Nevertheless, high sampling rates and measurement accuracy are required.

In this episode of CSM Xplained, we show how such measurements are performed.

  • HV current and voltage measurement in confined vehicle spaces
  • Application of the measurement on short HV power cables or busbars
  • Simultaneous measurement on several power cables
  • 3-phase measurement on integrated high voltage components like E-axles

Download

Here you can find the presentation for download as PDF.

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Current measurement in e-mobility

Currents must be measured at many points in the HV electrical system of modern electric vehicles: Be it to analyze charging and consumption processes or to verify protective measures against shield currents. The precise investigation of high-frequency current components requires a wide bandwidth in measurement, and instrumentation in particular can present users with challenges.

  • Which currents must be measured at which points in the HV electrical system?
  • What requirements are placed on the measurement technology?
  • With which methods can currents be measured?
  • How can current measurements be performed on test benches and in vehicle testing?

Download

Here you can find the presentation for download as PDF.

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HV Breakout Module 3.1 OBC

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Single- to three-phase measurement of current, voltage and power on cables carrying mains voltage for worldwide use

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LEM LF 310-S sensor package

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Testing of On-board Charger and AC Charging Processes

Technological development in the field of on-board charger (OBCs) is currently experiencing a push toward higher integration along with other power electronics of electric vehicles. On-board charger in vehicles have to cope with different grid standards and charging networks worldwide. AC charging verification and OBC testing is therefore a particularly critical step for vehicle series release. The correlation and synchronization of measurement technology integrated in the vehicle with measurements outside the vehicle is also becoming increasingly important.

In this web seminar you will learn:

  • How are on-board charger tested and AC charging processes verified?
  • How are mobile measurements are performed?
  • What power and efficiency analyses are important?
  • How CSM supports this development with the new HV BM 3.1 OBC Breakout Module and an customized, airline-grade measurement case for measurements between charging station and electric vehicle.

Download

Here you can find the presentation for download as PDF.

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HV Breakout Modules 1.2

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HV Breakout Module 3.1 OBC

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Single- to three-phase measurement of current, voltage and power on cables carrying mains voltage for worldwide use

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Voltage measurement in e-mobility

DC and AC voltages in the HV environment are characterized by peaks and dips as well as superpositions and have a significant influence on the interaction of all components. To ensure proper operation of the entire system, regulations set limits and must be verified.

  • What are the typical characteristics and interactions of HV voltages in the vehicle electrical system?
  • What must be considered when using measurement technology for voltage measurement?
  • With which measuring instruments can HV voltages be reliably acquired?
  • How can voltage measurements be performed in road tests and on the test bench?

Download

Here you can find the presentation for download as PDF.

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Single-phase measurement of shield current, inner conductor current, voltage and power

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HV Breakout Module 3.1

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Three-phase measurement of internal conductor current, voltage and instantaneous power

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HV Breakout Modules 3.3, 3.3C

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Three-phase measurement of internal conductor current and voltage with direct XCP-on-Ethernet output for real-time power analysis

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HV Breakout Modules 1.1

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Single-phase measurement of internal conductor current and voltage

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HV Breakout Module 3.1 OBC

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Single- to three-phase measurement of current, voltage and power on cables carrying mains voltage for worldwide use

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Power and Efficiency

Analysis of electrical power and efficiency in on-road vehicle trials

The development of electrically driven vehicles requires optimization of both the power electronics and the ECU application. In most cases, they influence each other. Merely measuring voltages and currents is not sufficient as a measure for optimizing the power electronics. Only derived values such as active power and efficiency are meaningful.

With CSM measurement technology and Vector measurement software with integrated eMobilityAnalyzer function library, ECU internal values can be measured and adjusted while analog measurement signals can be synchronously acquired and analyzed. Based on real measurement data, we present our joint solution.

Download

Here you can find the presentation for download as PDF.

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Measurement of internal conductor current, shield current and voltage as well as power analysis directly in HV cables

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The measurement system for the development of electric mobility

Read more »

Autonomous power measurement in road tests and on test benches

The testing of electric drive systems requires a wide range of measurements and analyses of electrical power in the most varied degrees of detail. Depending on the application, extensive analyses including efficiency determinations may be necessary for the optimization of e-axles - while other contexts, such as the determination of consumption values, tend to benefit from independently performed power measurements.

Key points of the web seminar:

  • What the different requirements are for power measurement and power analysis.
  • When power measurements in combination with compact data loggers are advantageous in road tests.
  • Why independent power measurements with black box systems can also be useful on the test bench.
  • What advantages a modular, scalable and expandable measurement system offers.

Download

Here you can find the presentation for download as PDF.

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HV Breakout Modules

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Measurement of internal conductor current, shield current and voltage as well as power analysis directly in HV cables

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Power and efficiency measurement

The components of electric vehicles are being further developed and optimized. For this, multi-channel, electrical power measurement is necessary. It is the basis for the comprehensive analysis of the efficiency of inverters, electric motors, converters or charging systems.

In this episode of CSM Xplained, learn how this is easily done with the Vector CSM E-Mobility Measurement System.

  • Overview of the basics of electrical power measurement
  • How is electrical power calculated with the eMobilityAnalyzer?
  • How can power analysis be easily performed on the electric motor?
  • How is the power and efficiency measurement performed on the powertrain?
  • How are power losses and efficiency determined at the inverter or charging system?

Download

Here you can find the presentation for download as PDF.

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HV BM Split Modules

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Measurement of internal conductor current and voltage as well as power analysis in confined spaces

Read more »

HV Breakout Modules 1.2

HV Breakout Modules 1.2, 1.2C

Single-phase measurement of internal conductor current and voltage

Read more »

HV Breakout Modules 3.3, 3.3C

HV Breakout Modules 3.3, 3.3C

Three-phase measurement of internal conductor current and voltage with direct XCP-on-Ethernet output for real-time power analysis

Read more »

HV Breakout Modules 1.1

HV Breakout Module 1.1

Single-phase measurement of internal conductor current and voltage

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

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Power measurements on electrified non-road mobile machines and construction equipment

Mobile machines must comply with increasingly stringent emission limits, which inevitably means that working functions, the traction drive or even the complete machine are moving toward electrification. This poses completely new challenges for the testing of mobile machines, as high-voltage electrical variables must now also be measured and recorded in field tests.

In this webinar, we address these challenges and answer the following questions:

  • How are the components of mobile machines changing as a result of their electrification?
  • What do these changes mean for testing and field trials?
  • How can mechanical and high-voltage electrical measured variables as well as fieldbus data be acquired and analyzed synchronously and, above all, in a user-safe manner?

Download

Here you can find the presentation for download as PDF.

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HV Breakout Modules

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Measurement of internal conductor current, shield current and voltage as well as power analysis directly in HV cables

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HV Breakout Modules 3.3, 3.3C

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Three-phase measurement of internal conductor current and voltage with direct XCP-on-Ethernet output for real-time power analysis

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E-Mobility Measurement System

The Vector CSM E-Mobility Measurement System

The measurement system for the development of electric mobility

Read more »


Temperature

Temperature measurement in e-mobility

Temperatures play a major role in the performance and safety of vehicles with electric, fuel cell or hybrid drive systems. If the temperatures in components such as the HV battery deviate significantly from their ideal range, performance losses, accelerated wear or even total failure are the result. Accordingly, temperatures must be measured intensively at many points.

  • What is the significance of temperatures in electromobility?
  • How can a HV-safe measurement chain be built - from the temperature measurement point to the data acquisition unit?
  • What are the options for temperature measurement for the various applications?
  • What advantages and disadvantages do the various options offer?
  • How can hundreds of temperatures in HV batteries be measured efficiently and safely?

Download

Here you can find the presentation for download as PDF.

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Patent pending

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Thermal characterization of HV batteries

The performance, operational reliability, fast-charging capability and aging of HV batteries depend crucially on comprehensive and good thermal management. For this, it is important to know the temperature profiles within the battery that occur in different operating states in as much detail as possible. Battery management systems (BMS) have the task of operating the battery within its "comfort temperature".

The development of high-performance thermal management systems requires extensive thermal analyses.

  • What is the significance of temperatures for the operation and safety of HV batteries?
  • What has to be considered for temperature measurements in HV batteries?
  • What special requirements does thermal characterization and validation of simulation models place on the measurement setup?
  • How can hundreds of temperature measurement points be precisely acquired, even between battery cells?

Download

Here you can find the presentation for download as PDF.

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Product HV DTemp

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Digital temperature measurement with up to 512 measurement points
Patent pending

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Durability

Acceleration measurement in e-mobility

Accelerations must also be measured safely and precisely in high-voltage environments. For example, HV batteries are used as load-bearing elements in the vehicle frame. Accordingly, extensive investigations of fatigue strength are required on high-voltage components, but also within the HV environment.

  • Where do accelerations need to be investigated within an electric vehicle?
  • How can accelerations be measured HV safe for system and user?
  • What challenges arise in acceleration measurement and how can they be solved?

Download

Here you can find the presentation for download as PDF.

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Product picture CSM CAN AD MiniModules

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Durability measurement in e-mobility

Testing of durability poses great challenges for the measurement equipment to be used, especially in the high-voltage environment. For example, the so-called "swelling" is to be investigated on HV battery cells. For this purpose, strain gauges are primarily used whose output signals, some of which are very small, must be recorded precisely, reliably and safely at a high voltage potential.

  • Which critical points in the electric vehicle typically have to be examined for their durability?
  • How can the signals of bridge-based sensors such as strain gauges be acquired in a HV-safe manner?
  • What challenges arise in particular with strain gauge measurements at HV potential and how can they be solved?

Download

Here you can find the presentation for download as PDF.

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Data Logging

Data logging of analog signals in worldwide fleet testing

The electrification of mobility in particular has intensified competition among vehicle manufacturers. At the same time, the amount of data generated in modern vehicles is exploding as a result of progressive digitization. Extensive recording of fieldbus data, e.g. from control units by means of powerful data loggers, is becoming increasingly important.

To remain competitive, field tests and fleet tests must be as reliable and efficient as possible. For this purpose, worldwide data transmission of the recorded measurement data by means of modern wireless technologies is essential. In addition, it must be possible to manage large vehicle fleets easily and conveniently.

Learn how to meet these challenges in this issue of CSM Xplained.

Download

Here you can find the presentation for download as PDF.

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Aspects of security in data logging

When recording measurement data in fleet testing, the security of your data plays an essential role. An overall system that works reliably and at the same time protects data sources and recordings from unauthorized access, is required. In this episode of Xplained, we show you how this can be implemented with our system.

Key points of the web seminar:

  • How can you ensure that measurement recording is performed reliably and correctly?
  • To what extent is your recorded data safe from "data theft"?
  • How is your measurement data transmitted completely, error-free and tap-proof?

Download

Here you can find the presentation for download as PDF.

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NVH

High-voltage- and NVH-Measurements in Electric Vehicles

The electrification of the vehicle powertrain poses major challenges for the interaction of the individual components. In order to optimize both - the acoustics and the performance of electric vehicles, high-voltage and NVH measurement data must be acquired synchronously.

In this web seminar we show the problem in the acoustics of electric vehicles and the solutions for eMobility and NVH analysis:

  • Challenges in electric vehicle acoustics
  • Synchronous acquisition of NVH and power data on the powertrain
  • Correlation of NVH and power analyses

Download

Here you can find the presentation for download as PDF.

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Read more »

HV Breakout Module 1.2 +S

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Single-phase measurement of shield current, inner conductor current, voltage and power

Read more »

HV Breakout Modules 3.3, 3.3C

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Three-phase measurement of internal conductor current and voltage with direct XCP-on-Ethernet output for real-time power analysis

Read more »

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