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HV Breakout Module 3.3, 3.3C HV Breakout Module 3.3

HV Breakout Modules 3.3, 3.3C

Three-phase measurement of internal conductor current and voltage with direct XCP-on-Ethernet output for real-time power analysis

The HV Breakout Modules (BM) Type 3.3 have been specially designed for safe and precise three-phase measurement in HV power cables. The inner conductor currents and outer conductor voltages are directly acquired and output 100% synchronously and phase-synchronously via XCP-on-Ethernet.

Highlights

  • Synchronous measurement of voltages U12, U23, U31 and internal conductor currents (I) of L1, L2, L3 in HV applications
    • Voltages up to ±1,000 V (measurement range up to ±2,000 V)
    • Currents up to ±800 A (rated ), ±1,400 A (peak)
  • GBit/s XCP-on-Ethernet interface, measurement data rate up to 2 MHz per measured variable
  • Options:
  • Online power analysis with the Vector eMobilityAnalyzer software
HV Breakout Module Type 3.3 und Type 3.3C
HV Breakout Module Type 3.3 and Type 3.3C

Description

HV Breakout Module 3.3 can be used to perform three-phase power analyses directly in HV lines.

For this purpose, the HV Breakout Module 3.3 is inserted directly into the HV power cables by feeding the cables through PG glands into the interior of the module and connecting them there using ring terminals.

The HV Breakout Module 3.3C is connected to the cables via a PowerLok connector system and is interlock capable. This makes this variant particularly suitable for use in test benches.

The outer conductor voltages are measured directly. Current measurement is carried out via shunt modules which contain, among other things, a temperature sensor and a memory for calibration data for automatic online temperature compensation.

The sampling of voltage and current with immediate digitization in the aluminum housing of the HV Breakout Module provides optimum protection against electromagnetic interference.

The power measurement circuit is installed in the HV Breakout Module 3.3. The 3-phase power analysis is performed online in the Vector eMobilityAnalyzer.

Options

  • XCP-Gateway option: One additional CAN and EtherCAT® interface each for connecting CSM CAN and EtherCAT® measurement modules
  • PTP option: Synchronization of the HV Breakout Module type 3.3 and CSM / 3rd party hardware using the IEEE1588 "Precision Time Protocol" standard

Technical Data

HV Breakout Module Type 3.3 HV Breakout Module Type 3.3C
Inputs HV power cable for each phase
Number of measured phases 3
HV+/HV- power cable connection PG cable glands PL300 plug-in system
Number of PG glands 3
per side
-
Cable outer diameter 9 mm to 25 mm
See data sheet
-
Measurement signals Inner conductor current and voltage
Inner conductor current
(rated current)
From ±50 to ±800 A
Four configurable measurement ranges, depending on shunt module used. See data sheet.
Voltage ±50, ±100, ±200, ±500, ±1,000, ±2,000 V
For the acquisition of transient overvoltage, the measuring range is dimensioned to ±2,000 V.
Measurement data rate
XCP-on-Ethernet 1, 2, 5, 10, 20, 50, 100, 200, 500, 1,000, 2,000 kHz
Operating conditions
Housing protection class IP67
Operating temperature range -40°C to +120°C
Pollution degree 4
HV Breakout Module Type 3.3 front view
HV Breakout Module Type 3.3 front view
HV Breakout Module Type 3.3 top view
HV Breakout Module Type 3.3 top view
HV Breakout Modul Type 3.3C front view
HV Breakout Modul Type 3.3C front view

Applications

The two versions of the HV Breakout Module 3.3 enable the electrical power analysis of electric vehicle engines motors the use of classic power meters and current transformers. The modules are suitable for use in powertrain test benches as well as for mobile real-time measurement in the high-voltage electrical system of test vehicles.

The three-phase measurement with only one measurement device offers enormous installation, cost and space advantages.

With the HV BM 3.3 and the eMobilityAnalyzer software from the Vector CSM E-Mobility Measurement System, a wide range of analyses can be performed: Inverter and powertrain efficiency measurements, E-motor power analysis, harmonic analysis, PWM analysis, three-phase signal analysis and many more.

Measurement between inverter and electric motor
Measurement between inverter and electric motor

Downloads


English
V.1.0.0
394.37 KB


English
V.2.0.0
460.19 KB


English
V.1.4.0
3.51 MB

English
V.1.2.0
3.37 MB


German
V.2.1.0
772.33 KB
The optimal design of inverters is necessary for increasing the range per charge and performance of electric vehicles. The inverter is the link between the battery and the electric motor and plays...

English
V.1.0.0
3.61 MB
High performance cars and heavy duty trucks often utilize multiple electric motors. This architecture results in the power and performance tests on test benches to be particularly challenging. Even...


Multilanguage
V.9.1.0
360.61 MB
    {lang en}
  • Configuration software for CSM measurement modules (incl. documentation)
  • with visualization software CSMview
  • System requirements:
...